Quality Assurance
The Modern Equipment to ensure the quality as per Buyer RequirementDress Sailor puts a lot of emphasis on quality product and quality management. Therefore, the planned and systematic activities implemented in a quality system so that quality requirements for the garments are fulfilled. Our Quality Assurance also includes management of the quality of raw materials, fabric and color composition, products and components, services related to production, and management, production and inspection processes. Our experience quality assurance teams manage all phases of product production using well planned and designed quality systems; who not only conduct inspections but also follow three-tier inspection system from the time the orders are placed to the time the product is ex-factory. This three-tier system includes Initial, Mid-line and Final Inspections; as per the agreed upon AQL level. Quality Assurance process is carried out at each stage starting from the sample development. For testing, we work with BVCPS, SGS. This thorough setting of standards, risk analysis and building quality rigor ensures that buyer expectations are always met and often surpassed. We also undertake third party quality inspections if required by the client as per the agreed or required AQL levels.
QUALITY ASSURANCE PROCESS
Quality Control Mechanisms
Through a strict regimen of quality checks & controls, we maintain a consistency in the quality of raw materials procured, in the quality of our manufacturing work, in packaging, in Shipment & Service etc.
LAB TESTING
Laboratories are an extremely valuable component of our services and also facilitate the manufacturers – exporters & importers to conduct their business with least quality risk. Our laboratory service includes.
PRE PRODUCTION CHECK
Risk are reduced by inspecting accessories , performing Color Matching checks, Fabric Inspection, Lab dip testing, Daily Cutting checking, Wash testing, Knitting & Flannel Inspection, Measurement Spec checking.
INITIAL PRODUCTION CHECK
First finished products are checked against buyer’s specifications and a prototype sample. Deviations are identified and corrected.
DURING PRODUCTION CHECK
Inspection during production is carried out to check and verify that the initial discrepancies have been rectified and to ensure the best quality standard of production runs.
FINAL INDIVIDUAL INSPECTION
The detailed physical inspection of the samples selected individually is based on specification of the buyers and it cover criteria such as design/ style, shrinkage, accessories, appearance, marking, colors, labeling, material, assortments, workmanship, measurements and packing.
EQUIPMENT SUPPORT FOR QUALITY ASSURANCE
The team follows the properly laid out process and customized formats for each process by taking approvals from the buyer at all required milestones. The team ensures that all the procedures, systems and processes are well institutionalized among the teams of vendor partners and followed to meet buyer’s expectations. Dress Sailor Have all the Modern equipment to ensure the quality as per buyer requirement. We have Light Box, barcode reader matching, Gsm matching, Dummy etc. So we can check everything before sending to final buyer. We also aware about the present European law and maintain it.
BUTTON AND ZIPPER STRENGTH TEST MACHINE
Button and zipper strength test machine for check the strength of button and zipper as Germen law.
TENSILE TESTING MACHINE
Tensile testing machine for automatic single yarn strength test.
LIGHT BOX
Light box for ensure right color as per buyer requirement.
BAR-CODE SCANNER
Bar-code scanner for ensure the hangtag barcode readable.
GSM WEIGHT MEASURE MACHINE
GSM Weight measure machine and fabric cutting machine for ensure the weight as per Buyer requirement.
WASHING MACHINE
Washing Machine to ensure right color as per buyer requirement.
DIGITAL BURSTING STRENGTH TESTER
Digital Bursting Strength Tester is widely used to measure the resistance to rupture in various materials.